Direct to Film (DTF) Printing

Direct-to-film, or DTF, printing is a relatively new digital printing method that has gained significant popularity in the garment decoration industry.

Unlike traditional screen printing or direct-to-garment (DTG) printing, DTF transfers a printed image from a film to a garment. This process begins with printing the desired design onto a special film using water-based inks. A layer of adhesive powder is then applied to the wet ink, which melts and bonds with the ink when cured. The film is then transferred to the garment using heat and pressure, resulting in a high-quality, durable print. DTF offers versatility, allowing for full-color designs on a variety of fabric types, making it a popular choice for many businesses.  

Advantages of DTF Printing

DTF printing boasts several advantages over traditional methods. It offers exceptional print quality with vibrant colors and sharp details, even for intricate designs. Unlike other processes, DTF can be applied to various fabrics, including cotton, polyester, and blends, without pre-treatment. Additionally, DTF is cost-effective, especially for small to medium production runs, and provides a faster turnaround time compared to other methods.  

DTF transfers are renowned for their exceptional durability.

When applied correctly, they can withstand numerous washes and maintain their vibrant colors and sharp details. This durability is a key factor in their increasing popularity within the garment decoration industry.  

Several factors contribute to the longevity of DTF transfers:

•High-quality materials: The use of premium DTF inks and films is essential for achieving optimal durability.  

•Proper application: Correct heat press settings and application techniques are crucial to ensure the transfer adheres firmly to the fabric.

•Fabric type: While DTF transfers work well on a variety of fabrics; certain materials may impact the transfer’s lifespan.  

•Care instructions: Following care recommendations, such as washing inside out and avoiding bleach, can significantly extend the life of the transfer.  

With proper care, a DTF transfer can last for many washes, making it a reliable choice for both promotional items and long-lasting apparel.

OnSite NXT – Better UI/UX

 

Hi, everybody. This is Jay from Shopworks. And in this video, we’re going to look at how OnSite NXT is going to provide you and your users with a better UI and UX.

So, the first question is what does UI UX mean? Well, in computer talk, that means user interface and user experience. That’s what those acronyms mean. And it basically just means what the software looks like and how the software interacts with users or how users interact with the software.

Now as you know, you’re a current OnSite customer and the current generation of OnSite software is dated looking. The navigation is dated looking. How the software looks and feels. And that is because it was designed in 2004. That’s when it was originally designed. So, we’ve had some upgrades to the look and feel but in general, it still kind of has a dated look, a dated feel, and how the user navigates. So that’s corrected in OnSite NXT, and that’s what I’m here to show you today.

So, let’s close this window or minimize it. And when you first click in OnSite NXT, when you first click on your icon to launch OnSite NXT, you get a little pop-up screen here. And the first thing I want you to notice is asking us for login. First thing I want you to notice is this window is movable.

So, in the current generation of OnSite, when you launch on-site, it takes up your entire window.

Now what you get is a little app. So, it’s the OnSite NXT app. This is an app that resides on your computer.

The data can be in the cloud, or it can be on a local server just like with the current OnSite, but the app is local. But it’s accessing cloud data. So, I’m going to go ahead and log in.

And once I log in, notice you have these different sections, workflow, accounting, customers, products, and vendors, etcetera. Remember, what I’m showing you here is a preview. These things will probably change as we get closer to the release of OnSite NXT.

But this is kind of like your basic interface when you first log in. Just like previous versions of OnSite, everything is access controlled, so you control which users have access to which sections.
Today, we’re just going to focus on navigation. So, let’s just do some very simple tasks. And what I want to do, something that you do every day, is I want to look up some customer information. So, from our app, I’m just going to click on the little customer button. And the first thing you’ll notice is I immediately get another pop-up window.

And that’s because OnSite NXT is true multi window software.

It’s not in your current OnSite version. You have one window, and you navigate within that window to everywhere OnSite.

In OnSite NXT, we’ve removed that restriction. So, you now have true multi window capability.

So, this is our customer’s home screen.

I’m going to point out some navigation things for you. You have some quick finds over here on the left. So, if I want to see all customers created today, created yesterday, this week, month, etcetera.
You also have the concept of stored finds, which you have in the current version of OnSite.

You have a find button. If I wanted to search on customers, I can do that by clicking on this find button. I have an add button, which allows me to add a customer.
I also have this little apps button. And that’s used because you’ll see that in many places in the software.
Because this is multi window, you might have many or in many cases you’ll have many windows open. So, if I were confused where I am, and if I click on this little button, it’ll always bring up our main window here or our navigation window or app window.

So that’s what that’s for. And then over here on the left, you’ll notice you have a little hamburger menus and software. These little things are called hamburger menus because it’s supposed to look like a hamburger, two pieces of bread and a hamburger, I guess. So, I’m going to click on the hamburger menu. And within customers, I can see contacts, addresses, vault, and commissions.
So, this is kind of like top level. So, top level navigation is you have your different sections and within that section, I have subsections.
Just like you do in the current OnSite. In the current OnSite, it’s all baked into a multi-level navigation structure.

Kind of similar, OnSite and expert different. And we’re trying to hide things you don’t need. When you need it, you click on a button. So, if I wanted to see contacts, I could go to my contact section. I get search in there or bring up certain contacts, etcetera. So, let’s go back to customers.

And now let’s bring up all our companies with the name special in it. This is a stored find. So, I just click on that, and that brings up a list view of all the customers that match that find request.
Again, let’s just go back to navigation. Kinda, you still have your hamburger menu. Now you have an added an added icon a home menu, you can still add a customer. You can still find a customer. You can still bring up your login app or the main app over here.

You also have views.

So, when I’m looking at a list, I might have different views of that list. So, for example, I have annual sales, monthly sales, sales tax view, main view.
Another thing I want you to notice is as I’m in here, I just closed that window, but I didn’t move my mouse. How did I do that? Well, one of the things that you’re going to like in OnSite NXT is keyboard shortcuts.

And in fact, if we go over here to our main app here, if I click on this little under my name, you can see we have something that says, shortcuts, and that’ll open up a window and it’ll show you what the different shortcuts are.

So, this is just kind of a little helper for you to show you what the different shortcuts are. But I’m going to show you what some of those are. So, we’re in our list of customers before I do that. It tells us we have eighteen customers we found. Now, if I click on a particular customer, well, a couple different things here. First of all, if I hit control arrow, so I’m now scrolling through these different customers without using my mouse, I’m using my keyboard.

And I’m by control, and I’m using my up and down arrow key, or I can just use my arrow key. If I hit enter, let’s say I want to see one of these customers, let’s look at Darling special products, I click on enter, and notice that opens up my customer record. And you’ll also notice it’s a separate window.

So anytime you’re looking from a list view, and you open up a customer, it’s going to open up a separate window. So now if I go back to this window, I can scroll down to light specialty metalworks. I hit enter there, and it opens them up as a separate window.

So now I can put these two windows. I can compare side by side two different customers. So, these are capabilities you just don’t have in the current OnSite. But you’re going to have in OnSite NXT. The other nice thing is every record is by default read only.

So, I’m only going to be able to allow to edit this record if I have proper access rates.

And so that’s just kind of baked into every view that you have. If I want to close the window, I just simply click on the little x button, or I can hit control w. So, you have keyboard shortcut for that. So, if I control w that closes it, and now I’m back in my list view. Let’s go ahead and open up DC special Olympics.

And this view is probably going to change, what we have on screen is probably going to change. So, I don’t want to too much into the specifics of how the record looks. But a couple different things here, when I view a record, it inherits the list on that record. So, I can see I’m looking at record eighteen of eighteen. If I click on that little thing there, that little lightning bolt, I can navigate within the record itself. I could go here to material specialist and it brings it up within that window or it could go back down here to DC special Olympics and now we’re back on special Olympics. So, you kind of have an intra customer navigation as well.

And again, we can use our scroll buttons. I’m using my arrow keys to scroll through these. So that’s scrolling through our list, and you can see the number changing eleven of eighteen, etcetera. I can delete a record. I can clone a record.

I can add a new customer.

Those are your different options there. So, in this case, I’m just going to close this record.
Now these navigation rules don’t only pertain to customers. It pertains to everywhere in the system. So, for example, if I go to my designs area. I’m going to be taken to a designs home menu. And I can see, let’s look at all our active designs.

We’re going to do a separate video on a separate preview for you on designs in general, but I’m just talking again about general navigation.

So, there’s all my active designs and all your same rules apply. I can click on a design, and it’ll open it.

I can close windows.

Let’s go over to workflow. Let’s open that up. Now let’s open up accounting.

I have access to everything in the system. So, you can see here, very powerful because I can have lots of open. I got lots of records and things side by side and look at them. That’s the good news. The thing that you’re going to need to be careful of is there’s tremendous amount of windows here.

Let me drag this over. Let me see if I can. So, here’s my navigation. Here’s your regular Windows navigation.
And by the way, I’ve been talking about Windows. Everything I’m showing you here works on the Mac and talks the same way as it works on Windows. So, it doesn’t matter if you’re the Macintosh Apple platform or Windows platform all this stuff works the same. So, you have your little OnSite icon over here and you can see all these different windows I have open.
So right now I have one, two, three, four, five, six windows. But when you’re starting to look at records, you know, when you have these records and you have multiple customers open or multiple orders open, know, you are going to you have the potential of having a lot of windows open. So that’s just one thing you’re going to have to be a little bit aware of. Now one thing you can use to do to help with that. Let’s close this, let’s close accounting on back end customers when they close designs. And it’s no big deal because I can always reopen it, obviously. But let’s say I open up a couple different customers.

So, I got three customers open.

And I want to have those on my screen. Now I’m using a large monitor. So, I have a very large monitor that I’m using, and that’s going to help with this Windows management.

But even if you’re on a smaller monitor, there are utilities you can use. Most of these are free utilities, including with windows or Mac, or they might be very inexpensive paid utilities. But they can help you with windows management. So, one that I use, and I apologize. I forgot the name of it. But it allows you to combine these windows kind of like how you do Google tab. For example, watch this. I’m going to take these customers, and I’m going to drag them all into a single window.

And just by leaving it there and look at what it did. It included all those customers in a single window. So, I can see Saratoga, especially these US flags and someplace special.

Customers, and they’re all in one window. Now how did I do that again using a utility? Now, that helps me manage my windows.

It does not help if I go over here.

Oh, it does help. That’s new. So that’s something that went new within the software.

Not our software, the manage windows management utility. It includes all these things into a single window. That’s nice. So now I only have three windows open. I have a customer list open. I have a single window with three customers on it, and then I have my main my main app open.

So nice. That’s a nice feature.

Okay. So that’s kind of it for this video.

Couple key takeaways I want you to take to think about is OnSite NXT navigation, the whole navigation experience, the user interface experience, it’s obviously a very updated look, but more importantly, it’s multi window, easier navigation keyboard shortcut.

You are going to have to think about multiple windows. So, there I can see scenarios where someone has, you know, twenty windows open, fifteen windows open. It’s just going to be clunky no matter what you’re doing. So that’s just a matter of training your users, but the nice thing is you have that power available. And lastly, shortcut keys are going to make navigation easier and faster for everybody. I know this is something users have been asking for years. So, we finally have it OnSite NXT.

And that’s going to just make your whole experience of working with our software that much better. So, thanks for watching this video. Look for more to come.

History of Embroidery

History of Embroidery

The Origin, History, and Development of Embroidery

Embroidery is the technique of sewing a design, usually over a base fabric. It was likely first developed as a natural extension of sewing clothes, as people soon discovered that extra thread not only reinforced or patched the fabric but could be decorative as well. This led to the origin of embroidery and one of the first forms of decorated apparel.

Like many early inventions, the origin of embroidery came from ancient China in about the 5th-3rd century B.C. Soon, the Chinese were using silk thread, beads, and even precious stones in their designs.

Artwork from the period indicates the early ancient Greeks wore embroidered clothes, although no actual samples survive. Later, the upper-class Syrians, Babylonians, and Romans wore embroidered apparel.

The history and development of embroidery reached a high level of art during the Middle Ages in England. There, craftsmen developed elaborate techniques including Opus Anglicanum, and produced the famous Bayeux Tapestry, which tells the story of the Norman invasion of England (from the Normans’ point of view, of course), providing historians valuable information on that event. Much embroidery was produced for religious or state purposes and included decorative hangings as well as clothes.

Embroidery went into a period of decline briefly in the late Middle Ages but came back by the Elizabethan period in England, promoted by a new interest in secular art by the elites of the day and by new materials and techniques imported from China, India, and other parts of the Far East. After another brief slump in quality during the 1600s, embroidery came back again as an art form in the 1700s. Furniture, costumes, and wall decor all got the treatment.

The Industrial Revolution abruptly changed the history of embroidery. The machine loom’s mass-produced, undecorated cloth replaced the painstaking by-hand craft of embroidery. Women started doing more outside the home (beginning with early industrialism’s indiscriminate use of men, women, and children in the dangerous factories of the time) and so domestic crafts either disappeared or stagnated into a mere imitation of old techniques. One form of embroidery that did manage to stay popular was the sampler pattern.

Eventually, the sewing machine developed. Shortly after, freehand machine embroidery made its début. Finally, computerized embroidery developed, which is by far the most used method today.

Embroidery Today

embroidery machine

The basic stitches, the concepts of counted-thread embroidery (like canvas work or cross-stitching) versus free embroidery (embroidery applied without regard to the underlying fabric) and much of the materials (except for those derived from petrochemicals) have all remained much the same from ancient times. The main development has been mechanizing the process.

Almost all embroidery done by decorated apparel shops is done by computer-controlled embroidery machines. They may have one needle (requiring manual changing of thread if more than one color is used for a design) or may have multiple needles, each with different threads loaded. Some can even trim and change colors automatically.

A multi-needle machine may have multiple sewing heads which can sew the same design onto several clothes at the same time. Some machines may have 20 or more heads with 15 or more needles each. Each head can produce many special effects including satin stitch embroidery, chain stitch embroidery, sequins, appliqué, and cutwork.

Most machine embroidery requires a stabilizer fabric to act as a backing so the underlayment fabric doesn’t wrinkle.

Modern machine embroidery is used to add logos and monograms to polo shirts, business shirts or jackets, gifts, and team apparel as well as to decorate household linens, draperies, and decorator fabrics that mimic the elaborate hand embroidery of the past. To learn more about the technology behind modern embroidery, check out the Evolution of Embroidery.

Shopworks OnSite was developed specifically for your embroidery needs. View our embroidery shop management software and check out all of OnSite’s features on our OnSite page.

The History of Printed T-Shirts

The History of T-Shirt Printing

The printed t-shirt is a global icon of pop culture—the foundation of the decorated apparel industry, the epitome of cool casualness. Have you ever wondered about the history of t-shirt printing and where this institution came from?

The roots of the decorated apparel industry go back to ancient China, where the technique of screen printing (a form of stenciling) was developed sometime during the Song Dynasty (960–1279 AD). Originally, the process used silk screens, hence the other popular name silk screening. Over the years, the technique expanded with new methods spread to other Asian countries like Japan and was furthered by creating newer methods. It was Europe from Asia sometime in the late 1700s but it wasn’t popular until later.

An even older textile printing method, woodblock printing, had also been invented in China about 220 AD and was introduced to Europe in the 1100s. European dyes, however, tended to liquefy when wet, limiting use to items that did not need to be washed. This limitation was overcome when the French discovered methods for washable dyed fabrics from India, and it caught on rapidly in France and later in England.

At about the same time that screen printing was introduced to Europe, the British textile industry, which had been steadily expanding since the late Middle Ages, became the first major industry to be industrialized. Starting with the “flying shuttle” in 1734 and going on to steam-powered factories in the early 1800s, industrial inventions made mass production of textiles and garments practical and slashed production labor costs.

As the Industrial Revolution proceeded, one of its inventions was the union suit undergarment that was popular in the 1800s. In time, the one-piece suit was split in half, with the top half (with or without buttons) becoming a separate shirt extended somewhat so that it could tuck into the lower half, now separate pants—Later in the 1800s, miners and stevedores adopted wearing it as their main shirt in hot environments.

T-shirts became popular in the U.S. after the Spanish-American War when the U.S. Navy issued them to sailors. They were crew-necked, short-sleeved, white cotton undershirts for wearing under a uniform. Soon sailors and Marines in work parties, the early submarines, and tropical climates commonly removed their uniform jackets, wearing (and soiling) only the undershirt. From there, it spread to agricultural and other workers. Boys soon picked it up, and it was widely used as an all-around work shirt by the Great Depression. When the soldiers came home from World War 2 and wore their issued t-shirts at home, they became even more popular.

Also in the early 1900s, various methods of improving on-screen printing were developed. Eventually, the National Serigraphic Society formed to promote it as an art.

The history of t-shirt printing really came together in the early 1950s when several companies based in Miami, Florida started to decorate T-shirts with resort names and characters. The “ringer” t-shirt (one-color shirts with contrasting collar and sleeve band ribbing), along with tie-dyeing and screen-printed shirts came out in the ’60s and they instantly became the “uniform” of rock-n-rollers, hippies, political protestors, and drug heads. Popular designs from the period included swirling multi-colored designs, happy faces, the face of Communist revolutionary Che Guevara, and the famous “I ♥ N Y”. Finally, the plain white t-shirt became popular after Hollywood actor Don Johnson wore one onscreen in the 1980s.

decorated apparel industryAs t-shirts became popular, screen printing was even more improved. American entrepreneur, artist, and inventor Michael Vasilantone began to develop, use, and sell a rotary multicolor garment screen printing machine in 1960. This quickly became the most popular garment printing machine (and still is today), and garment printing also became the most popular form of screen printing.

In the 1970s, major brands started to use t-shirts as a form of advertising. Starting with Coca-Cola and Disney products and characters, it spread, with many companies printing shirts with their logos on them (along with ball caps). Movie and TV-based shirts were developed as well.

In the early 2000s, humorous, political, and “statement” t-shirts became the rage, especially after pop celebrities started taking them on. They are also hugely popular for events, charity causes, and local businesses. As of 2015, the t-shirt shows no sign of decreasing in popularity as casual is still cool and even fashionable—even as some minor trends show an increasing interest in more professional-looking (and often embroidered) polo shirts, uniforms, and more modest clothing.

Now, for a completely useless trivia fact from Wikipedia:

“The current holder of the Guinness World Record for “Most T-Shirts Worn at Once” with 257 T-shirts is Sanath Bandara. The record was set in Colombo, Sri Lanka, on December 22, 2011. The record was attempted on stage in front of a crowd of people in a public park in Colombo. Bandara surpassed previous record-holder Hwang Kwanghee from South Korea, who had held the record at 252 shirts.”

Best Screen Printing Suppliers

ShopWorks reached out to over 25,000 screen printing, embroidery, promotional products, digital printing, and awards & trophies companies to hear from them who they believe are the best screen printing suppliers and why. In evaluating screen printing supplies best vendors, the survey examined ten factors and how well each vendor performed against those factors.

Separating the Best Places to Buy Screen Printing Supplies from the Rest

Dozens of screen printing suppliers were identified as the primary, go-to source for screen printing supplies and equipment. Each company participating in the survey chose their favorite screen printing vendors and identified relevant factors from “fast delivery” to “lowest prices” in making a purchase decision.

What separated the most popular screen printing suppliers from the rest? The leaders demonstrated four factors that distinguished them from the pack. The best screen printing suppliers are better, compared to the others (on average), at:

  1. Making it easy to do business with them.
  2. Ensuring fast delivery of orders.
  3. Providing the lowest product price.
  4. Providing ordering online.

These are all the factors survey participants chose as most relevant when evaluating a screen printing supplier (in descending order of importance):

  1. Ease of doing business.
  2. Fast delivery.
  3. Broad selection of products.
  4. Strong customer support.
  5. Lowest shipping costs.
  6. Lowest product price.
  7. Proximity to business.
  8. Online ordering availability.
  9. Self-service order status.
  10. Product quality.

The Best Screen Printing Suppliers

In light of the recent Olympics, we separated the best screen printing suppliers into three categories: Gold, Silver, and Bronze. These categories are based on how frequently the vendor was selected as the primary, go-to screen printing supplier by survey participants. It is important to note that all screen printing suppliers in this survey performed well across the important factors. However, some were identified as more popular than others.

Gold Suppliers

So who was selected as the best? The Gold suppliers were selected as the primary choice vendor more often than the Silver and Bronze suppliers and as noted earlier performed particularly well in some important factors. Here are the Gold Suppliers (in descending order of popularity):

Nazdar / Nazdar SourceOne

This supplier claims on its website to be the leading supplier of equipment, inks, and supplies. And our survey respondents agree. Of all the leaders in the survey, survey participants felt they had the broadest selection of products. Nazdar is preferred by those shops that use both local and onBest Screen Printing Suppliersline suppliers.  They also had a strong loyalty rating where nearly 35% indicated they rarely use other vendors. Nazdar is popular with screen printing shops of all sizes but particularly those with more than 20 employees.

Midwest Sign and Screen

Tied for second most popular.  This supplier had the one of highest loyalty ratings among the leaders with 55% indicating they rarely use other vendors. Among the leaders, they ranked highest in fast delivery and strong customer support, living up to their slogan, “Excellence Beyond Expectations”. Most of the companies selecting Midwest Sign and Screen as their primary vendor had at least 11 employees.

Ryonet

Ryonet tied for second with Midwest Signs and Screens. This supplier has a strong online presence and is recognized as having the lowest product prices, best online ordering, and order management among the leaders.  They are particularly popular among smaller shops with 1 to 5 employees but are used by shops of all sizes.

T & J Printing Supply

T & J Printing Supply tied for third. This screen printing supplier ranked highest in ease of doing business and customer support – compared to the other leaders. Their online site has no-frills but is easy to use. This supplier is frequently used by larger shops of 20 or more employees.

Stanley’s Sign & Screen Supply

Stanley’s Sign & Screen Supply tied for third with T&J. This supplier is noted as being the leading supplier in Canada, likely because they provide the lowest shipping cost compared to its peers. This supplier also had the highest loyalty rating where a whopping 80% of the respondents indicated they rarely use other suppliers.

Silver Suppliers

A number of Silver suppliers were identified as favorite screen printing suppliers by many shops. Like the Gold suppliers, the Silver suppliers were strong across most selection criteria, like “ease of doing business” and “fast delivery.” Here they are (in alphabetical order):

Ace Screen Printing Supply Company

Advance Screen Technologies

Atlas Screen Supply Company

Davis International

Dynamic Screen Printing Supply

Garston

Graphic Solutions Group

One Stop Inc.

One Stroke Ink

Reece Supply Company

Screen Process of Alabama

Screentec

SPSI

Tubelite

Bronze Suppliers

While scoring high across most of the important factors, the Bronze screen printing suppliers were not chosen as frequently as the go-to supplier. Nevertheless, they’re still a great option depending on your needs. Here they are (in alphabetical order):

American Screen Supply

Anthem Screen Printing Supplies

Beckmar

Discovery Lancer

FH & Sons

Lee’s Screen Supplies

Martin Supply Company

McBee Supply

McLogan Supplies

Multicraft Inc.

Performance Screen Supply

Screen Printing Supply.com

ScreeningSuppliesStore.com

SPSI

Tech Support Screen Printing Supplies

Total Ink Solutions

Wild Side North

ShopWorks offers the leading screen printing inventory management solution.

To learn more on how ShopWorks can help you better manage your suppliers, lower your inventory costs, and reduce late orders, go to OnSite product overview.